Chiller Yard CFD Analysis: Optimising Performance in Hot Climates

Chiller Yard CFD Analysis: Optimising Performance in Hot Climates

Chiller yards play an important role in cooling systems for commercial and industrial, especially in the Middle East, where ambient temperatures can be extreme particularly during summer periods. In the built environments, multiple air-cooled chillers often operate in close proximity, making them prone to airflow inefficiencies that can adversely affect cooling performance.

At LAVA Consultants, we use Computational Fluid Dynamics (CFD) to analyse and optimise airflow in chiller yards, helping designers and facility operators improve system efficiency, reduce energy consumption, and extend equipment life.

Why Chiller Yard Design Matters

Inadequate airflow management within chiller yards can lead to hot air recirculation, where exhaust air expelled from one chiller is drawn into the intake of another. This raises the inlet air temperature, reducing the capacity to reject heat and reducing the efficiency of the chiller.

This can result in:

  • Reduced cooling efficiency
  • Higher energy bills
  • Increased equipment wear
  • Risk of system failure during peak loads

By simulating airflow patterns and temperature distribution using CFD, issues related to air recirculation can be identified.

What Does Chiller Yard CFD Analysis Involve?

A typical CFD study of a chiller yard includes the following steps:

Step 1: 3D Modelling of the Yard

A 3D model of the yard will be created incorporating chiller units, their intake and exhaust configurations, nearby buildings and any other obstructions that may affect the surrounding airflow.

Step 2: Defining Environmental Conditions

Simulations will be run under multiple wind speeds to understand airflow behaviour during both typical and adverse weather conditions.

Step 3: Simulation of Airflow and Temperature

CFD tools will predict how air moves through the space to identify where it may stagnate or recirculate, and how temperatures are affected across the yard.

Step 4: Analysis and Recommendations

Key outputs of the simulation include:

  • Identification of any recirculation zones
  • Visualisation of air flow in streamlines
  • Visualisation of temperature increase at chiller intakes
  • Potential design suggestions to enhance performance for the chiller yard.

Typical Solutions Identified Through CFD

Depending on the findings, design improvements may include increasing spacing between units or installing vertical barriers. These interventions can potentially reduce energy consumption.

Applications Across Building Types

Chiller yard CFD analysis is valuable for:

  • Office towers and commercial complexes
  • Universities, hospitals, and data centres
  • Shopping malls and public infrastructure
  • Industrial facilities and manufacturing plants

Whether for new design verification or retrofit upgrades, CFD helps ensure that HVAC systems perform as intended in real-world conditions.

Why Choose Lava Consultants?

Lava Consultants offers expert CFD solutions tailored to the built environment. If you’re facing performance issues with your cooling system reach out to us for a consultation.